• For over two decades, Braldico has been a pillar of the bakery industry in Brașov, delighting customers with high-quality bread and pastries since 1997.
Recognized for its commitment to tradition and excellence, Braldico has become one of the most respected producers in the region, consistently delivering products that reflect both craftsmanship and consistency in a highly dynamic landscape.
To support its ambitious vision of increasing production without compromising artisanal standards, Braldico turned to Kornfeil, a global leader in bakery equipment, through its trusted distributor in Romania, Nova Pan.
This collaboration brought a suite of advanced solutions to the production facility in Târlungeni, Brașov County – including two Variant hearth ovens, a continuous proofer, an automatic loading-unloading system and MultiControl software. The result? A perfect combination of tradition and innovation, which has increased Braldico’s efficiency, product quality and operational reliability.
Braldico: tradition and quality
Since its inception, Braldico has built its reputation on a simple yet powerful principle: quality first. From rustic rye breads to delicate wheat pastries, each product reflects the company's dedication to top-notch ingredients and traditional techniques.
Operating in a competitive market in Brașov, Braldico has distinguished itself by consistently delivering bakery products that combine tradition with modern tastes. As demand for its products grew, the company recognized the need to modernize its production processes without compromising the artisanal qualities that define the brand. This challenge led Braldico to invest in state-of-the-art equipment from Kornfeil, a decision that redefined operations at the Târlungeni facility.
Kornfeil: excellence in the production of equipment for bakeries around the world
Based in the Czech Republic, Kornfeil has been a trusted name in the baking industry for decades, known for designing equipment that combines durability, versatility and cutting-edge technology. With a portfolio that covers both small artisanal bakeries and large-scale industrial operations, Kornfeil solutions are designed to meet the diverse needs of bakers around the world.
Their Variant hearth ovens are particularly appreciated for their ability to process a wide range of dough types, from dense rye to airy wheat, with unparalleled precision and consistency. Distributed in Romania by Nova Pan, Kornfeil equipment benefits from local expertise and support, ensuring seamless integration into any bakery’s workflow. For Braldico, Kornfeil’s reputation for reliability and innovation made it the ideal partner to support the company’s growth.
Equipment: a customized solution for Braldico
To meet Braldico’s production goals, Kornfeil and Nova Pan delivered a complete suite of equipment designed to optimize every stage of the bakery process. Below is a detailed description of the solutions installed at the Târlungeni facility:
Variant hearth ovens
At the heart of Braldico’s modernized production line are two Variant hearth ovens, renowned for their flexibility and performance. These ovens are designed to meet the demands of both artisanal baking and high-volume production, making them ideal for Braldico’s diverse product range. Key features include:
- Radiant heat technology: The ovens' ceramic plates store and radiate heat evenly, ensuring perfect results for everything from dense rye bread to delicate wheat products. This technology delivers the crispy texture and rich flavor that Braldico customers expect.
- Robust design: Built to withstand continuous use, the ovens have a solid structure that guarantees long-term reliability, even in an intense production environment.
- Powerful steam generating units: Essential for achieving a glossy crust and an aerated core structure, steam units offer precise control over moisture levels.
- Thick insulation: With minimal energy loss, ovens operate efficiently, reducing energy costs and maintaining constant baking temperatures.
- Flexible dimensions: Available with hearth heights of 200 mm or 230 mm and widths of 160 mm or 180 mm, the ovens have been configured to meet Braldico's specific needs, offering a scalable baking surface from 8 to 35 m².
- Natural gas heating: The ovens use natural gas for economical and reliable operation, with excellent temperature flexibility for rye, rye-wheat and specialty breads.
- Even baking: Adjustable flaps and programmed baking cycles ensure even heat distribution, resulting in consistent quality for every loaf.
These features have allowed Braldico to maintain their artisanal standards while significantly increasing production, which has allowed them to meet growing demand without sacrificing quality.
Continuous fermenter
To streamline dough preparation, Braldico adopted Kornfeil’s continuous proofer, customized specifically for their production needs. Designed to integrate seamlessly with Variant ovens, the proofer ensures optimal dough development for a variety of products. Its top features include:
- Custom design: The proofer was designed according to Braldico's specifications, adapted to their mix of rye, wheat and specialty doughs.
- MultiControl Software: The fully automated proofing process is managed by Kornfeil's MultiControl system, which allows precise control of temperature, humidity and proofing time (adjustable from 40 to 120 minutes).
- Versatile configurations: The proofer supports multiple configurations, including hanging baskets for rye bread, fabric-lined trays for wheat products, and baking trays for pastries and baguettes. This versatility allows the Braldico to produce everything from ciabatta to traditional Romanian breads with ease.
- Hygienic operation: Features such as automatic basket cleaning and bacteria-eliminating drying cycles ensure the highest standards of cleanliness, essential for product safety.
- Energy Efficiency: The proofer utilizes residual heat from ovens, reducing energy consumption and maintaining ideal proofing conditions (e.g. 25–26 °C for lightly leavened wheat products).
By automating and optimizing the proofing stage, the continuous proofer reduced manual labor and improved consistency, allowing Braldico to focus on quality and innovation.
SuperAutomat Assistant loading-unloading system
Efficiency in loading and unloading ovens is crucial for high-volume bakeries, and Kornfeil’s SuperAutomat Assistant system has transformed this process for Braldico. This semi-automatic solution, which operates across the entire hearth, simplifies oven operation while maintaining accuracy. Its key benefits include:
- Full-range charging: The system loads an entire hearth simultaneously, streamlining the process and reducing downtime between batches.
- Ease of use: With intuitive controls, SuperAutomat Assistant is accessible to operators of all experience levels, reducing the time required for training.
- fickle: Capable of handling light weight products (from 50g) directly onto baking trays, it supports Braldico's diverse range of breads and pastries.
- Optional vacuum cleaner: The 7,5 kW vacuum cleaner ensures a clean workspace, increasing hygiene and operational efficiency.
- Multi-fireplace compatibility: Designed to work seamlessly with Braldico's two Variant ovens, the system maximizes production across multiple hearths.
This automation significantly reduced manual handling, allowing the Braldico team to focus on creating exceptional products instead of managing repetitive tasks.
MultiControl Software
The backbone of Braldico’s modernized production line is Kornfeil’s MultiControl software, a centralized system that orchestrates the entire bakery process – from proofing to baking to finished product handling. Its features include:
- Touch panel operation: The intuitive interface simplifies control, allowing operators to monitor and adjust settings with ease.
- Full automation: MultiControl integrates the proofer, ovens and loading system, ensuring smooth transitions between production stages.
- Process visualization: Real-time data and archiving capabilities allow Braldico to track performance, optimize workflows, and maintain consistent quality.
- Energy optimization: By coordinating the operation of equipment, the software reduces energy waste, contributing to cost savings and sustainability.
With MultiControl, Braldico has achieved a level of precision and efficiency that was previously unthinkable, giving them greater control over the production process.
Impact: efficiency, quality and growth
The installation of Kornfeil equipment at the Târlungeni facility has brought transformative results for Braldico. The Variant ovens have allowed the bakery to produce a greater variety of breads with an unmatched consistency, from crispy rye loaves to soft wheat buns, while maintaining the artisanal qualities that define the brand.
The continuous proofer streamlined dough preparation, ensuring perfect proofs for every batch, while the SuperAutomat Assistant reduced labor requirements and accelerated production cycles. MultiControl software ties all of these elements together, giving Braldico the tools to monitor, optimize, and scale operations with confidence.
Beyond operational improvements, the partnership with Kornfeil and Nova Pan has positioned Braldico for long-term success. The energy-efficient design of the equipment has reduced operating costs, while their robust construction guarantees long-term reliability. Customers have noticed the difference too, with Braldico products being appreciated for their consistent quality and authentic taste. By combining tradition with cutting-edge technology, Braldico has consolidated its leading position in the bakery industry in Brașov.
A partnership based on trust
The success in Târlungeni is a testament to the collaboration between Braldico, Kornfeil and Nova Pan. Kornfeil’s expertise in bakery equipment, combined with Nova Pan’s local knowledge and support, ensured a smooth implementation, tailored to Braldico’s unique needs. From the initial consultation to installation and training, the process was marked by professionalism and a shared commitment to excellence.
As Braldico continues to grow, Kornfeil equipment remains a pillar of their operations, allowing them to meet growing demand while staying true to their artisanal roots. For bakeries looking to balance tradition with innovation, Braldico’s experience provides a compelling example of what is possible with the right tools and partners.
For more information about Kornfeil bakery solutions, visit kornfeil.com or contact Nova Pan for local support in Romania.
Article made by Redaccia Arta Albă
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